QC1™ Cleaner HD

The Martin® QC1™ Cleaner HD features a heavy-duty one-piece curved urethane blade that combines sturdy primary belt cleaning performance with one-pin blade replacement to out-perform competitor's belt scrapers.

Features and Benefits:

  • One-pin blade replacement makes belt cleaner blade replacement an easy, one-minute, no-tool operation
  • A special version for ATEX zones is available on request

Applications:

  • Suited for heavy-duty applications, on belts from 18 to 96 inches (~400 to 2400 mm) operating
  • Designed for head pulley diameters from 12 to 23 inches (~305 to 584 mm)

Options:

  • Martin Engineering’s color-coded high performance urethanes available to suit application
  • Martin® Twist™ Tensioner also available
  • Blades can be segments or slits

Our technicians and engineers are available to provide expert advice and assistance on this product and all of your bulk material handling questions and problems. Please contact us today and let us help!

Product Specifications

Belt Width Up to 96 in (up to 2400 mm)
Belt Speed Up to 900 fpm (up to 4.6 m/s)
Pulley Diameter 16-22 in (300-600 mm)
Temperature Between -40 °C and 150 °C
Corrosive Conditions Yes
Compatible with Reversing Belts or Roll Back Yes
Accommodates Mechanical Splices Yes
Require Assistance?
Contact Us for Application Assistance

Resources

Brochure - Conveyor Products Download
Tech Data Sheet - QC1™ Cleaner HD Download
Operator Manual - Primary and Secondary Cleaners (Part 1) Download
Operator Manual - QC1™ Cleaner HD (Part 2) Download

View Additional Resources

We Solved Their Problems!
Let us help you solve yours as well. All products and services provided by Martin Engineering carry our Absolutely No Excuses Guarantee. If we don't solve your problem, we will fully refund your money or provide a different solution for you. Period.
Martin Belt Cleaners Eliminate Carryback
Siam City Cement in Saraburi, Thailand was having trouble with excessive carryback and spillage along the length of their conveyor path. This posed a potential workplace hazard and required workers to be assigned for regular cleanup. Rolling components also needed frequent replacement, which led to expensive downtime and increased the cost of operation.
Read Case Study
Cement Plant Gets Extensive Conveyor System Overhaul
Like most cement manufacturing sites, GCC Dakotah employs an extensive conveyor system to handle raw materials and move finished product. GCC determined that significant upgrades could be made on conveyor transfer points to reduce spillage and dust emissions in the South Dakota facility. The upgrade included six transfer points on four conveyors.
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Martin® Belt Cleaners Minimize Downtime For Cleanup
PT Antam Mining of Indonesia had inadequate belt cleaners causing belt damage, spillage and carryback on a reversing belt within the mine. The previous equipment did not keep a seal across the belt profile. Incomplete cleaning caused excessive carryback and spillage along the return belt path, increasing the need for cleanup.
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Primary And Secondary Belt Cleaners Reduce Excessive Spillage
A cement factory uses belt conveyors to transfer limestone and clay. The factory workers had to clean up the excessive spillage daily on the return belt. The labor intensity got very high when the spillage mixed with water on rainy days. The factory was replacing the blades frequently at a great expense as well as creating additional exiting safety hazards.
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Martin® Belt Cleaners Save Client Over $55,000 Per Year
An aluminum recycling plant was unhappy with the performance of a competitor’s belt cleaners, and thought replacement blades were too costly. As a result of poor cleaning performance, plant employees were required to vacuum fugitive material from the conveyor pits two to three times per week, at a cost of $1,500 to $2,500 per vacuuming.
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Belt Cleaners Improve Safety and Efficiency At Cement Plant
A cement plant was having trouble conveying gravel, gypsum, slag and other materials on the main conveyors feeding the clinker. Previously, they used less expensive brush-type cleaners, which were ineffective. They had to stop once a day for manual cleaning, and there was significant spillage, creating dust and security risks.
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Belt Cleaner Minimizes Need For Difficult Manual Cleaning
This cement plant produces one million tons per year. The plant uses a total of nine weigh feeders to move the raw materials—limestone, sand, shale and iron ore—from hoppers to the belt that conveys the material to the roller mill to be ground for kiln feed. To contain the cargo, these feeders use corrugated sidewall belts. Given their wall height, these belts are difficult to clean.
Read Case Study
Inadequate Belt Cleaners Replaced With Martin® Products
At a cement plant in Iowa, a 42-inch (1067 mm) wide belt carries material to the stockpile from the quarry’s primary crusher. But poor performance by the conveyor’s homemade “slab” belt cleaner left piles of carryback under the conveyor, interfering with its ability to move to the stockpile, while shortening component life.
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Spillage Problems Corrected By Transfer Point Redesign
A coal-fired power plant was suffering from extensive spillage and other problems. The plant’s coal-conveying system needed an extensive upgrade, including new belt cleaning systems and improved transfer point systems.
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Repeat Client Hires Martin Engineering For Additional Product Installation
An aggregate plant needed a cleaning solution for its internal conveyors. Having already used the services and products from Martin Engineering in the past on other sites, they turned to Martin for help with this project. The solution recommended by Martin was to add Martin® QC1™ Cleaner HD with a Martin® Twist™ Tensioner.
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Client Tests Martin Belt Cleaners In Side-By-Side Comparison
At an agglomeration plant in Peru, plant management wished to compare the performance of competitive belt cleaning systems. The plant operates parallel (redundant) conveyor systems that carry approximately the same material load on the same operating schedule. Installing competing belt cleaners on the side-by-side conveyors allowed the plant to compare belt cleaning results.
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Transportation Company Needs More Flexible, High Discharge System
To maintain leadership in self-unloading technology, CSL had set ambitious goals for the discharge systems of new ships, including simplicity, maintainability, increased load capacity, flexibility, high discharge rates and environmentally-friendly operation. In March 2001, the CSL Spirit joined sister ships Sheila Ann and Sophie Oldendorff as the newest additions to the CSL International fleet.
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The World's Largest Producer of Talc Improves Safety and Reduces Cleanup Costs with Belt Cleaners
Inadequate belt cleaning allowed for pasty material to remain on the belt and spread across the floor, creating an unsafe work atmosphere.
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